Next Level Performance
June 23, 2026 • 11 min read
Our Verdict
The best 68RFE transmission upgrade for most 2007-2018 Ram Cummins owners is the ATS Diesel 68RFE Billet Transmission Upgrade Kit — it adds a billet valve body and the Co-Pilot controller to raise line pressure from a stock 160 PSI to 270+ PSI on your existing case.
It fixes the 68RFE’s two biggest weak points — unstable line pressure and a slipping converter lockup clutch — without pulling the transmission for a full rebuild. Need more than the stock case can hold? Step up to the BD Diesel Roadmaster, a complete built unit rated for 700 hp and 1,300 lb-ft.
Shop Our Top Pick →If you own a 2007.5-2018 Ram 2500 or 3500 with the 6.7L Cummins, the smartest money you can spend is on 68RFE transmission upgrades — before the factory transmission lets you down. The 68RFE is a strong six-speed automatic at stock power, but the moment you add a tuner, bigger injectors, or a heavy trailer, its overdrive clutch pack and torque converter lockup clutch become the first things to fail. At our Tampa, FL shop we see twisted input shafts and burned overdrive clutches roll in every week on tuned Cummins trucks. This guide breaks down the five best 68RFE upgrades we sell and install, with real specs, line-pressure data, holding power, and pricing so you can match the right kit to your power level and budget.
What Is the 68RFE and Why Does It Fail?
The 68RFE is a six-speed automatic transmission built by Chrysler for 2007.5-2018 Ram 2500 and 3500 trucks equipped with the 6.7L Cummins diesel. It is fully electronically controlled, rear-wheel-drive, and was engineered around the factory engine’s 650 lb-ft of torque. Its gear ratios are 3.231 (1st), 1.837 (2nd), 1.410 (3rd), 1.000 (4th), 0.816 (5th), 0.625 (6th), and 4.444 reverse. From the factory it is rated to tow roughly 10,000-12,000 lb for about 150,000 miles at stock power — a great daily-driver and tow box, but one with a thin margin for modification.
A 68RFE transmission upgrade strengthens the unit’s weakest links so it can survive the extra torque of a tuned Cummins. The most common 68RFE failure is the overdrive clutch pack: the factory uses thin, single-sided 0.034-inch clutches that distort under heat and added torque, which takes the clearance out of spec and burns the overdrive clutch. The second most common failure is the torque converter lockup clutch, which slips and shudders under load, dumping heat and metal debris into the fluid. Underneath both problems is line pressure — the stock 68RFE caps pressure near 160 PSI, which is not enough to clamp the clutches above roughly 400 hp. Push hard enough and the input or output shaft itself will twist or snap. Every upgrade below attacks one or more of these failure points.
Inside a built 68RFE: upgraded clutch packs and billet shafts are what hold real Cummins power.
How We Picked These 68RFE Upgrades
We chose these five upgrades based on what actually keeps Cummins trucks on the road, not on marketing claims. Every product below fits the 2007.5-2018 Ram 2500/3500 6.7L Cummins, comes from a proven diesel brand (ATS Diesel, BD Diesel, and aFe), and is in stock at NLP Performance. We ranked them by the real-world problem each one solves — line pressure, clutch capacity, converter lockup, and shift quality — and by the power level they support, from a stock-power shift tuner to a 700 hp built transmission. Our recommendations come from installing and servicing these exact parts on customer trucks in Tampa, where towing in Florida heat is the harshest test a 68RFE will ever see.
The 5 Best 68RFE Transmission Upgrades
Below are our top five 68RFE upgrades, ordered from the best all-around value to the strongest full replacement. Pick based on your power goals and how much of the work you want to do yourself.
1. ATS Diesel 68RFE Billet Transmission Upgrade Kit — Best Overall
This kit is our top pick because it solves the 68RFE’s root problem — line pressure — without pulling the transmission. It pairs an ATS billet valve body with the ATS Co-Pilot controller, a 24-pin plug-and-play module that reads boost and throttle position and raises line pressure from the stock 160 PSI up to 270+ PSI using closed-loop control. That extra clamping force keeps the overdrive clutches and converter lockup from slipping under a tune, and the Co-Pilot applies the converter clutch more aggressively to kill shudder. Installed on a healthy core, it reliably supports 600+ hp Cummins builds.
Key Specifications
What We Like
- + Raises line pressure to 270+ PSI — the single biggest 68RFE reliability fix
- + Co-Pilot is 24-pin plug-and-play and reads boost/throttle in real time
- + Installs on your existing case — no full transmission removal
Things to Consider
- – Premium price for a controller-plus-valve-body kit
- – Relies on healthy factory clutches and shafts — not a full built unit
2. BD Diesel Roadmaster 68RFE Transmission & Pro Force Converter — Best Full Replacement
When the factory 68RFE is already cooked — or you are running far past 500 hp — a complete built transmission is the right call. The BD Diesel Roadmaster is a fully remanufactured 68RFE with upgraded clutches and a matched Pro Force triple-disc torque converter, and it is rated to safely hold 700 hp and 1,300 lb-ft. As a daily-driven tow rig it comfortably lives in the 500-700 hp range. Because it ships as a complete unit with the converter, it removes the guesswork of building a core and is the closest thing to a bolt-in solution at this power level.
What We Like
- + Complete built unit rated for 700 hp / 1,300 lb-ft
- + Includes a matched Pro Force triple-disc converter
- + Removes the risk of building an unknown core
Things to Consider
- – Highest up-front cost of any option here
- – Requires removing the truck’s transmission to install
3. BD Diesel Built-It Stage 4 Master Rebuild Kit — Best for DIY Builders
If you or your builder are rebuilding the 68RFE yourself, this Stage 4 Master Rebuild Kit is the best value way to do it right. It replaces the failure-prone factory friction stack with upgraded clutches and includes the BD ProTect 68 pressure-control kit, which addresses the line-pressure shortfall at the valve body level. At $1,538.50 it costs a fraction of a complete built unit, but it assumes you have the tools, space, and skill to tear down and reassemble the transmission. Note that it does not include a torque converter, so budget for an upgraded converter separately if your power demands one.
4. ATS Diesel 68RFE Performance Valve Body — Best Budget Reliability Fix
For owners who want a reliability upgrade without the full kit price, the ATS Performance Valve Body is the smart entry point at $889.99. It reworks the factory valve body to enable full line pressure, which is what stops the overdrive and converter clutches from slipping on a mildly tuned truck. It pairs naturally with a line-pressure controller down the road, so it is also a logical first step on a staged build. Plan on dropping the transmission pan to install it, and replacing the fluid and filter while you are in there.
A full-pressure valve body keeps the 68RFE clutches clamped under boost.
5. aFe Power Shift Logic Transmission Module — Best Bolt-On Insurance
At $410, the aFe Shift Logic module is the cheapest meaningful insurance you can add to a stock or lightly tuned 68RFE. It modifies transmission line pressure to firm up shifts, reduce clutch slippage, and lower fluid temperature — all of which extend transmission life. A single button toggles three modes (Stock, Stage 1, Stage 2) so you can dial in shift feel for towing versus daily driving. It will not rescue worn-out clutches, but on a healthy transmission it is the best $410 you can spend to slow the wear that kills these units.
68RFE Upgrade Comparison Chart
Here is how the five 68RFE upgrades stack up by upgrade type, power capacity, and price. Use it to match the right part to your build.
| Kit | Upgrade Type | Power Capacity | Best For | Price |
|---|---|---|---|---|
| ATS 68RFE Billet Upgrade KitTop Pick | Billet valve body + Co-Pilot controller | 600+ hp / 270+ PSI | Tuned trucks staying on the stock case | $3,687.52 |
| BD Roadmaster Trans + Converter | Complete built transmission | 700 hp / 1,300 lb-ft | Full replacement & peace of mind | $5,802.73 |
| BD Built-It Stage 4 Rebuild Kit | DIY master rebuild kit | 600+ hp (build dependent) | Hands-on builders rebuilding a core | $1,538.50 |
| ATS Performance Valve Body | Full-pressure valve body | Up to ~400+ hp | Budget reliability on mild builds | $889.99 |
| aFe Shift Logic Module | Plug-in shift tuner | Stock-level support | Firmer shifts & longevity | $410.00 |
Which 68RFE Upgrade Path Is Right for You?
Match the upgrade to your power level and how you use the truck. For a stock or near-stock truck that you simply want to last, start with the aFe Shift Logic module ($410) and fresh fluid — firmer shifts and lower temps buy you years. For a mildly tuned daily driver under roughly 400-450 hp, the ATS Performance Valve Body ($889.99) restores full line pressure where the factory falls short.
Once you are tuning hard, deleting EGT headroom, and pushing 450-600 hp while keeping the original case, the ATS Billet Upgrade Kit ($3,687.52) is the sweet spot — 270+ PSI of line pressure and aggressive converter lockup are exactly what a tuned Cummins needs. And if the transmission is already slipping, or you have crossed 600 hp, stop patching and install the BD Roadmaster ($5,802.73), a complete 700 hp / 1,300 lb-ft unit. DIYers with the tools and a tired core can rebuild it themselves with the BD Built-It Stage 4 kit ($1,538.50) for the best dollar-per-clutch value of the group.
Supporting Mods That Make Any 68RFE Last Longer
Heat is the 68RFE’s silent killer, and every upgrade above lasts longer when the fluid stays cool and clean. A deep-sump transmission pan is the simplest insurance: the BD Diesel Deep Sump Pan adds about 4.5 quarts of extra capacity (roughly 11 quarts total) in a cast-aluminum housing with a drain plug, dropping fluid temperatures and extending fluid life. Pair it with fresh ATF+4, an upgraded torque converter when your power calls for it, and a service interval you actually keep.
Mishimoto’s finned cast pan adds capacity and cooling surface area.
An upgraded triple-disc converter cures lockup shudder above 500 hp.
Frequently Asked Questions
What is the 68RFE transmission?
The 68RFE is a six-speed automatic transmission found in 2007.5-2018 Ram 2500 and 3500 trucks with the 6.7L Cummins diesel. It is fully electronically controlled, rear-wheel-drive, and engineered around the factory engine’s 650 lb-ft of torque, with a 3.231 first gear and 0.625 sixth-gear overdrive.
Why does the 68RFE transmission fail?
The 68RFE most commonly fails at the overdrive clutch pack and the torque converter lockup clutch. Factory line pressure is capped near 160 PSI, which cannot clamp the thin 0.034-inch clutches above roughly 400 hp, so they slip, overheat, and burn. Under heavy power the input and output shafts can also twist or snap.
How much horsepower can a built 68RFE handle?
A properly built 68RFE such as the BD Diesel Roadmaster is rated to safely hold 700 hp and 1,300 lb-ft, and comfortably lives in the 500-700 hp range as a daily-driven tow truck. A line-pressure kit like the ATS Billet Upgrade Kit supports 600+ hp on a healthy stock case.
What is the best budget 68RFE upgrade?
The best budget 68RFE upgrade is a shift-tuning module like the aFe Shift Logic at $410, which firms shifts and lowers fluid temperature on a healthy transmission. The next step up is the ATS Performance Valve Body at $889.99, which restores full line pressure for mildly tuned trucks.
Do I need a billet input shaft for my 68RFE?
You generally need billet input and output shafts once you exceed about 500-550 hp or tow heavy loads regularly. Factory shafts twist under sustained high torque, so a 300M or maraging-steel billet shaft is standard in built units like the BD Roadmaster. At lower power, a line-pressure upgrade is the higher priority.
Will these 68RFE upgrades fit my 2007.5-2018 Ram Cummins?
Yes. Every upgrade in this guide is designed for the 2007.5-2018 Ram 2500/3500 6.7L Cummins 68RFE; the aFe module covers 2007.5-2016 and the BD rebuild kit covers 5/2007-2016. Confirm your exact year and 4WD/2WD configuration before ordering, and our Tampa, FL team can verify fitment for you.
Build a 68RFE That Holds Your Power
Shop ATS Diesel, BD Diesel, and aFe 68RFE upgrades plus thousands more drivetrain parts at NLP Performance.
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