Next Level Performance
November 2, 2026 • 9 min read
A throttle body upgrade is one of the cheapest bolt-ons that lets a modified 2013-2020 Dodge Challenger or Charger HEMI breathe the way its builder intended. The best throttle bodies for the 2013-2020 Dodge Challenger HEMI replace the factory 80mm drive-by-wire unit with a 85mm, 90mm, or 95mm CNC-billet bore, feeding more air to the 5.7L and 6.4L V8 at wide-open throttle. In this guide we compare the parts we actually sell and install at NLP Performance in Tampa, FL, with real bore specs, fitment, CARB status, and honest advice on when a bigger throttle body pays off.
Our Verdict
The BBK 90mm Power Plus is the best all-around throttle body for a modified 6.4L 392 or a built 5.7L HEMI.
It is a size-matched CNC-billet bore that bolts on in under an hour with no tune required, carries a CARB Executive Order for 2013-2016 cars, and backs it with a limited lifetime warranty. Running a mostly stock 5.7L R/T? Step down to the BBK 85mm for crisper low-end response. Want the biggest bore for the least money? The Granatelli 95mm is our budget pick at around $445.
Shop Our Top Pick →What Does a Throttle Body Do on a Gen III HEMI?
A throttle body is the electronically controlled valve between the air intake and the intake manifold that meters how much air enters the engine. On the 2013-2020 Challenger and Charger, the 5.7L and 6.4L HEMI use a drive-by-wire (DBW) throttle body with roughly an 80mm bore — there is no cable, so the pedal commands a motor that opens the throttle blade. Enlarging that bore to 85mm, 90mm, or 95mm reduces the restriction at wide-open throttle, which lets the engine draw a larger volume of air when the rest of the airflow path can use it.
Here is the honest part most listings skip: on a bone-stock 5.7L R/T, a bigger throttle body is worth only a few horsepower. The gains show up when air can actually move — a cold air intake, a ported or aftermarket intake manifold, long-tube headers, a bigger camshaft, or forced induction. On a modified 6.4L 392, our dyno experience and manufacturer testing put a throttle body swap in the 5-12 horsepower range, with sharper throttle response drivers feel immediately. Think of it as the mod that removes a ceiling, not one that makes power on its own.
The BBK Power Plus bore is CNC-machined from billet aluminum for a smooth, high-velocity transition into the HEMI intake.
Which Bore Size Is Right for a 5.7L vs 6.4L HEMI?
Match the bore to your displacement and how far the build has gone. The 5.7L (345 cubic inch) HEMI in the R/T — roughly 370-375 hp from the factory — responds best to the 85mm bore, which keeps intake velocity high for strong low-end and mid-range throttle response on a stock or mildly modified engine. The 6.4L (392 cubic inch) HEMI in the Scat Pack and SRT 392 — 470 hp on 2011-2014 SRT8 cars and 485 hp on 2015-2020 Scat Pack/392 cars — has the displacement to use the 90mm or 95mm bore, especially once it has an intake, headers, and a tune.
A good rule of thumb from our shop: go 85mm for a stock-to-mild 5.7, 90mm for a modified 5.7 or any 6.4, and 95mm only when you are chasing a cam, big heads, or boost. Oversizing the bore on an otherwise stock engine can actually blunt throttle tip-in, so bigger is not automatically better.
The BBK Power Plus bolts directly to the factory HEMI intake manifold with the stock four-bolt pattern.
The Best Throttle Bodies for 2013-2020 Challenger & Charger HEMI
Every throttle body below is in stock and buyable at NLP Performance and fits the 2013-2020 Challenger and Charger 5.7L and 6.4L HEMI (the BBK and Granatelli units also fit the Chrysler 300, Durango, Grand Cherokee, and Ram with the same engines). Prices shown update live from our store.
1. BBK 90mm Power Plus — Best Overall
The BBK 90mm is our default recommendation because it hits the sweet spot for the widest range of builds. It is CNC-machined from billet aluminum with a progressively tapered bore for a smooth transition into the manifold, and it ships pre-matched so it runs without a tune on these HEMIs. It is also the only unit in this guide that carries a CARB Executive Order (for 2013-2016 model years), so it stays 50-state street legal on those cars. On a Scat Pack with an intake and a tune, expect crisper throttle tip-in and a few extra horsepower up top.
What We Like
- + No tune required — true bolt-on, size-matched for the HEMI
- + CARB EO legal on 2013-2016 cars
- + Billet aluminum build and limited lifetime warranty
Things to Consider
- – Sold off-road only in California on 2017-2020 cars
- – Modest gains without supporting airflow mods
2. BBK 85mm Power Plus — Best for the 5.7L R/T
The 85mm shares the same billet construction, no-tune fitment, and CARB EO (2013-2016) as the 90mm, but its slightly smaller bore keeps air velocity up on the 5.7L R/T. If your Challenger or Charger is stock or lightly modified, this is the one we hand you — it sharpens pedal response without the risk of soft tip-in that an oversized bore can cause on a smaller-displacement engine. It is about $20 cheaper than the 90mm, too.
Match the bore to displacement: 85mm for the 5.7L, 90mm for a modified 5.7 or any 6.4.
3. Granatelli 95mm Malevolent DBW — Budget Pick & Biggest Bore
If you want the biggest bore for the least money, the Granatelli Malevolent is the value play at around $445 — the cheapest unit in this guide and the only one under $500. Its 95mm billet bore and blacked-out finish suit a heavily built or boosted 6.4L that can genuinely use the extra flow. It is sold off-road only in California, so confirm your local emissions rules. We only recommend the 95mm when the engine has the cam, heads, or boost to support it; on a stock car the 85mm or 90mm will drive better.
4. BLOX 105mm Electronic — For the Supercharged 6.2L Hellcat
A Hellcat is still a Challenger, so it earns a spot here — but read this carefully. The supercharged 6.2L Hellcat and Grand Cherokee Trackhawk use a completely different, larger 105mm electronic throttle body. The BBK and Granatelli 5.7/6.4 units above will not fit it, and this BLOX 105mm will not fit your 5.7 or 6.4 N/A car. If you have a 707-717 hp Hellcat and want more airflow for a pulley or e85 combo, this billet 105mm is the right part; for everyone else, stay with the 85mm, 90mm, or 95mm.
HEMI Throttle Body Comparison
Here is every option side by side. The CARB column is the key legality axis for California drivers; bore and engine fit decide which one actually belongs on your car.
| Throttle Body | Bore | Best For | CARB / CA | Price |
|---|---|---|---|---|
| BBK 90mm Power PlusTop Pick | 90mm | 6.4L 392 / built 5.7 | EO legal 13-16 | $541.19 |
| BBK 85mm Power Plus | 85mm | Stock-to-mild 5.7L R/T | EO legal 13-16 | $521.51 |
| Granatelli 95mm MalevolentBudget | 95mm | Built / boosted 6.4L | Off-road in CA | $445.13 |
| BLOX 105mm Electronic | 105mm | 6.2L Hellcat / Trackhawk | Off-road in CA | $556.26 |
Key Specifications — BBK 90mm Power Plus
How to Install a HEMI Throttle Body
Installing a drive-by-wire throttle body on the 2013-2020 Challenger or Charger takes about 30-45 minutes with basic hand tools. Disconnect the negative battery terminal, unclip the single electrical connector on the throttle body, remove the four retaining bolts, and lift the factory unit off the intake manifold. Transfer the gasket or o-ring if required, bolt the new billet body in place, reconnect the plug, and reconnect the battery. Because the throttle is electronic, the PCM needs a short idle relearn — turn the key to run for about 30 seconds without starting, then start the car and let it idle for a few minutes so the computer relearns the throttle position.
The BBK units are size-matched and designed to run without a tune. If you pair the throttle body with a cold air intake, a ported manifold, or headers, a custom tune will let you recover every bit of the airflow and dial in throttle mapping. Not comfortable with the relearn or want it dyno-verified? Our Tampa shop handles throttle body and tune installs daily.
The supercharged 6.2L Hellcat uses its own 105mm electronic body — not interchangeable with the 5.7/6.4 units.
Do You Actually Need a Bigger Throttle Body?
Pair the throttle body with an intake and tune for the best gains on a 6.4L 392.
A throttle body is a supporting mod, not a standalone power-maker. On a stock 5.7L R/T you will feel sharper throttle response but see only a few horsepower. The HEMI owners who get the most out of this upgrade have already added a cold air intake, an aftermarket or ported intake manifold, long-tube headers, a camshaft, or a supercharger — the throttle body then stops being the bottleneck. If you are early in your build, pair the throttle body with an intake and a tune for the best bang for the buck, then add it to a headers-and-cam combo later. That staged approach is what we steer most of our Challenger and Charger customers toward.
Frequently Asked Questions
Does a bigger throttle body add horsepower on a HEMI?
A larger throttle body adds roughly 5-12 horsepower on a modified 6.4L HEMI and sharper throttle response across the board, but only a few horsepower on a bone-stock engine. The gains appear once supporting mods — a cold air intake, ported manifold, headers, or boost — can use the extra airflow. It removes a restriction rather than creating power on its own.
What size throttle body is best for a 5.7 vs 6.4 HEMI?
The 85mm bore is best for the 5.7L R/T and the 90mm or 95mm bore is best for the 6.4L 392. A smaller-displacement 5.7 keeps better intake velocity with the 85mm, while the 6.4L's larger displacement can use the bigger 90-95mm bore, especially with an intake, headers, and a tune. Oversizing the bore on a stock engine can blunt low-speed throttle response.
Do I need a tune for a HEMI throttle body?
No, the BBK Power Plus throttle bodies are size-matched and designed to run on the 5.7L and 6.4L HEMI without a tune. A custom tune is optional and recommended only when you combine the throttle body with other airflow mods, so the PCM can optimize wide-open-throttle fueling and throttle mapping. After any throttle body swap, allow the computer a brief idle relearn.
Is a HEMI throttle body upgrade legal in California?
The BBK 85mm and 90mm throttle bodies carry a CARB Executive Order for 2013-2016 model years, making them 50-state street legal on those cars; on 2017-2020 cars and for the Granatelli and BLOX units, they are sold off-road only in California. In the other 49 states, all of these throttle bodies are street usable. Always confirm your local emissions rules before buying.
How long does it take to install a throttle body on a Challenger?
A throttle body swap on the 2013-2020 Challenger or Charger takes about 30-45 minutes with hand tools. Disconnect the battery, unplug the connector, remove four bolts, swap the unit, reconnect, and perform a short idle relearn. No cutting or wiring changes are needed because the factory unit is already drive-by-wire.
Will a 5.7 or 6.4 throttle body fit a Hellcat?
No, the supercharged 6.2L Hellcat and Trackhawk use a different, larger 105mm electronic throttle body that is not interchangeable with the 5.7L and 6.4L naturally aspirated units. Hellcat owners need a dedicated 105mm body such as the BLOX, while the 5.7/6.4 BBK and Granatelli bodies fit only the naturally aspirated R/T, Scat Pack, and SRT 392.
What is the stock throttle body size on a Gen III HEMI?
The factory drive-by-wire throttle body on the 2013-2020 5.7L and 6.4L HEMI is roughly 80mm. Stepping up to the 85mm, 90mm, or 95mm aftermarket bore increases airflow area at wide-open throttle, which is why a modified HEMI responds to the upgrade.
Build Your HEMI to Breathe
Shop throttle bodies, intakes, and performance parts for your 2013-2020 Challenger and Charger at NLP Performance.
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